MOQ: Optimized for 100 - 10,000+ Pieces
Part Type: Internal Structural Frames / Equipment Chassis / Modular Mounting Brackets
Material: Cold Rolled Steel (SPCC / CRS)
Scalable Process: 100-1,000 pcs: Zero-Tooling Laser Cutting & CNC Bending; 1,000-10,000 pcs: Modular CNC Ribbing Tools; 10,000+ pcs: High-Efficiency Stamping & Progressive Die
Technical Features: Integrated Structural Stiffeners (Ribs) achieved without custom dies, Reinforced Strength-to-Weight Ratio, Press-Riveted Hardware
Economic Advantage: No Upfront Tooling Costs for SME Batches, Minimum Unit Cost for High-Volume
Supply: Direct Factory Manufacturing by FIWOK METALWORKS, providing the most cost-effective fabrication based on volume to minimize initial risk.
FIWOK METALWORKS offers optimized manufacturing for SPCC structural frames starting from 100 units. Zero-tooling laser cutting for mid-batches and high-efficiency stamping for 10,000+ units. Scalable solutions for SMEs.
Custom SPCC Structural Frame | Rib-Reinforced with No Tooling Cost
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Scalable SPCC Frameworks: Optimized Production from 100 UnitsFIWOK METALWORKS optimizes the production path based on your current project stage. For SME batches ranging from 100 to 1,000 units, we utilize advanced fiber laser cutting and CNC ribbing tools to achieve high structural rigidity without the expensive investment in custom stamping dies. This ensuring Zero Tooling Costs for mid-range production while maintaining consistent +/-0.15mm structural accuracy.
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Production Strategy by Order Volume
| Order Volume | Recommended Process | Customer Advantage |
|---|---|---|
| 100 - 1,000 Units | Laser Cutting + CNC Bending | Zero Tooling Costs, Flexible DFM Support |
| 1,000 - 10,000 Units | Modular CNC Ribbing Tools | Low Setup Fees, High Batch Consistency |
| 10,000+ Units | Stamping & Progressive Die | Minimum Unit Cost, Rapid Mass Production |
Technical Capabilities & Specifications
| Precision Metrics | Bending: +/-0.15mm | Laser Cut Positioning: +/-0.05mm |
| Stiffener Technology | CNC-Pressed Structural Ribs (Integrated without Custom Dies) |
| Fabrication Processes | Fiber Laser Cutting, CNC Bending, Press-Riveting, Deburring |
| Material & Finish | Cold Rolled Steel (SPCC / CRS); Optional Zinc Plating or Powder Coating |
| Drawing Formats | STP, IGS, DXF, DWG, PDF, X_T |
Production FAQ
Q1: How can I achieve high structural rigidity for 100 units without a stamping die?
A: At FIWOK, we use modular ribbing tools on our multi-axis CNC bending machines. This allows us to press stiffeners directly into the SPCC sheet, providing the same structural strength as stamped parts but without any custom tooling fees.
Q2: What is the turnaround time for a typical 500-unit SPCC frame order?
A: Since laser cutting and CNC bending require no custom tool manufacturing, we can typically complete a 500-unit batch within 7 to 10 working days, including deburring and basic surface treatment.
Q3: Does FIWOK provide DFM support for scaling from small batches to mass production?
A: Absolutely. Upon request for complex parts, our engineering team provides Design for Manufacturing (DFM) reports to help you optimize the design for future high-volume stamping, ensuring a smooth transition with minimum unit costs.
