Precision Swiss Machined Aluminum Knurled Shaft with Transverse Hole and Thread

Service: High-Precision Swiss Machining Services

Part No: FW-AL-9104

Process Type: Swiss-Type CNC Turning

Material: Premium Aluminum (6061/7075)

Surface Treatment: Clear Anodized (Optional)

Fiwok specializes in high-precision Swiss-type CNC machining for aluminum components. This part features a high-quality straight knurled head for superior grip, a transverse hole for assembly, and precision threading, all achieving ±0.005mm tolerances. Ideal for automotive sensors, electronic instruments, and lightweight industrial hardware.

Precision Swiss Machined Aluminum Knurled Shaft with Transverse Hole and Thread

Advanced Swiss-Type Machining for Complex Aluminum Knurled Shafts

Fiwok-Precision-Swiss-Machined-Aluminum-Knurled-Shaft-with-Hole-Thread-±0.005mm-Tolerance

1. Technical Specifications

Process Service Precision Swiss Machining Services (Multi-Axis CNC)
Geometric Features Straight Knurling + Precision Threading + Transverse Hole (Integrated Processing)
Material Premium Aluminum (6061-T6 / 7075-T6, Lightweight)
Precision Tolerance Standard ±0.005mm (Micron Level Accuracy)
Knurling Quality Burr-free, uniform, high-gloss finish
Transverse Hole Alignment 0.01mm (Achieved via integrated multi-axis drilling)

2. Why Choose Fiwok for Aluminum Complex Shafts?

  • Integrated Multi-Axis Processing: We turn the straight knurling, drill the transverse hole, and cut the threads in a single setups on our multi-axis Swiss lathes. This ensures perfect phase orientation and cumulative error control.
  • No-Burr Knurling Expertise: Aluminum can be prone to burring during knurling. Fiwok's specialized tooling and optimized cutting parameters guarantee a clean, high-gloss straight knurled finish.
  • High-Mix Low-Volume (HMLV): We specialize in rapid prototyping (MOQ 1 PCS) and small-batch production for specialized test probes and custom industrial hardware.

3. Application Scenarios

Electronics & Testing: Test probes, specialized pins, and adjustment knobs for electronic instruments.
Industrial & Medical: Miniature sensor housings, dental tool components, and lightweight custom fasteners.

4. Quality Assurance & Expert Insights

Q: How does Fiwok ensure the dimensional stability of micro aluminum shafts during complex machining?

A: Micro aluminum shafts are sensitive to thermal changes. Fiwok employs high-pressure oil cooling and real-time tool compensation to hit ±0.005mm tolerances consistently across small and medium batches.

Q: How does Fiwok guarantee burr-free straight knurling on micro aluminum shafts?

A: It's all about tool optimization and machine stiffness. Fiwok utilizes **specialized micro-grain carbide knurling tools** and precise Swiss-type CNC parameters combined with multi-axis live tooling, ensuring a clean, uniform, and burr-free finish, essential for sensitive electronics.

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