Precision 5052-H32 Aluminum Bracket Case

Project Overview

Requests from client:

Material: 2mm A5051-H32 

Surface treatment: Sandblasting & anodized black

QTY: 50PCS

Requested finished date: 15 days 

Additional request: Free of stains or burrs

Tolerance: As per marked on drawings, others refer to ISO 2768-fH

Application industry: Automation


Manufacturing Process

1. Laser Cutting & Slotting
Laser cutting with ±0.05mm tolerance
Precision slotting for mounting features
Burr-free edges from cutting parameters

2. Precision Bending
90° bends with controlled springback compensation
Consistent 2.0mm internal radius maintained
Visual inspection for surface defects

3. Dimensional Verification
First article inspection
Critical hole pattern locations verified
Bend angle accuracy confirmed

4. Edge Deburring
Automated vibratory deburring
Manual inspection of all edges
Preparation for surface treatment

5. Surface Finishing
Uniform glass bead blasting (150 grit)
Type II  anodizing black, 15μm thickness
Final inspection under controlled lighting

Quality Results

100% dimensional compliance achieved
Consistent black finish across all parts
2-week delivery from order to shipment

Reports & Certificates & Visual proofs

✓ Material certificate

✓ Inspection report

✓ Pictures & videos of products & packing solution

Project Success Metrics:

• Zero manufacturing defects in final delivery

• All components passed dimension-inspection

• Client reported 40% cost savings versus previous supplier

• Established ongoing production agreement

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